TEMBO Hinge designs have been developed for a wide range of applications including deployable solar arrays, deployable booms, and deployable optical systems. In general, TEMBO Hinges are designed to drive and damp the deployment of the structure and to lock the structure at the end of deployment with no dead band. The innovative TEMBO Hinges are substantially simpler and lighter than traditional mechanical hinge/actuators, and their use can eliminate the need for separate drive, damping, and locking mechanisms. In addition, the TEMBO Hinge can provide a robust and simple means for controlling the rate of deployment. Contact CTD and see how your solutions can take off with TEMBO Hinges.

The key feature of a typical EMC hinge/actuator is a pair of cylindrical TEMBO® EMC laminate blades fabricated using carbon-fiber reinforcement and one of CTD’s TEMBO® shape memory polymer resins. The TEMBO® family of shape memory polymer (SMP) resins are high-strain-to-failure, fully cured, thermoset (i.e., epoxy or cyanate ester) resins that provide excellent shape memory performance and enable very robust packaging and deployment of the TEMBO®hinge/actuator over many cycles and a wide range of operating temperatures.  These TEMBO® EMC laminate blades also incorporate redundant integrated electrical heaters, thus allowing for a controlled, low-shock deployment upon heating and a rigidly locked structure at the end of deployment.  The deployment motion is very smooth and well damped, and the deployment trajectory is very similar to that of a traditional pin-clevis mechanical hinge.

Thermo-Mechanical Process:  Once the SMP resin has been heated to the activation temperature, it can be physically deformed without inducing failure.  After the desired shape has been otained, the resin is cooled and the shape will be locked.  In the deformed shape, the hinge stored the strain energy supplied by the reinforcing fibers in teh composite.  In order to deploy the hinge, the SMP resin is heated to the activation temperature and the strain energy in the compoiste is slowly relased in a controlled and damped manner.

Satellite Integration and Deployment:  CTD’s EMC Hinges have successfully completed extensive ground testing

Satellite Integration and Test:  CTD’s EMC Hinges have been integrated and test as part of a full satellite system

Flight Hertige:CTD’s EMC Hinges have beed tested in space as part of a flight experiment on the space station

Thermo-Mechanical Process

Hinge Thermo Mechanical Process (large)

EMC Hinge Satellite Deployment

EMC Hinge TAC-SAT 2.png

Satellite Integration and Test

TacSAt-2_Integration

EMC Hinge Flight Heratige

EMC Hinge STS